
威海力建液壓設備廠
經營(ying)模式:生產加工(gong)
地址(zhi):山東省(sheng)威海市(shi)羊亭(ting)孫(sun)家(jia)灘工業園
主營:液(ye)壓缸(gang),油缸(gang),液(ye)壓系統
業務熱線:
QQ:3049278720
油(you)缸(gang)是(shi)工程機械主要部(bu)件(jian),傳統的(de)加(jia)工方法是(shi):拉(la)削(xue)缸(gang)體(ti)——精(jing)鏜(tang)缸(gang)體(ti)——磨(mo)(mo)削(xue)缸(gang)體(ti)。采用滾(gun)(gun)(gun)壓(ya)(ya)方法是(shi):拉(la)削(xue)缸(gang)體(ti)——精(jing)鏜(tang)缸(gang)體(ti)——滾(gun)(gun)(gun)壓(ya)(ya)缸(gang)體(ti),工序是(shi)3部(bu)分(fen)(fen),但時(shi)間上(shang)對比:磨(mo)(mo)削(xue)缸(gang)體(ti)1米大(da)概(gai)(gai)在1-2天(tian)的(de)時(shi)間,滾(gun)(gun)(gun)壓(ya)(ya)缸(gang)體(ti)1米大(da)概(gai)(gai)在10-30分(fen)(fen)鐘的(de)時(shi)間。投入對比:磨(mo)(mo)床或絎磨(mo)(mo)機(幾萬——幾百(bai)萬),滾(gun)(gun)(gun)壓(ya)(ya)刀(1仟——幾萬)。滾(gun)(gun)(gun)壓(ya)(ya)后,孔表面粗(cu)糙度由幢滾(gun)(gun)(gun)前Ra3.2~6.3um減小為(wei)Ra0.4~0.8&um,





4、金(jin)屬修復材料(liao)(liao)(liao)涂抹(mo)到(dao)劃傷表面;第(di)yi層要薄,要均勻且(qie)全(quan)部覆蓋劃傷面,以(yi)確(que)(que)保材料(liao)(liao)(liao)與金(jin)屬表面hao的粘接,再將材料(liao)(liao)(liao)涂至整個修復部位后反(fan)復按壓,確(que)(que)保材料(liao)(liao)(liao)填實并達(da)到(dao)所需(xu)厚度(du),使之比導軌表面略高。
5、材(cai)料在(zai)24℃下完全(quan)達到各項(xiang)性能需要(yao)24小(xiao)時,為(wei)了節(jie)省時間,可以通過鹵(lu)鎢燈提高溫(wen)度,溫(wen)度每提升(sheng)11℃,固(gu)(gu)化(hua)時間就(jiu)會縮短一半,固(gu)(gu)化(hua)溫(wen)度70℃。
零(ling)部件加工(gong)(gong)(gong)(gong)(gong)精度的影響問題,在(zai)液壓缸(gang)的制造過程中(zhong)應(ying)嚴格控制缸(gang)體(ti)內(nei)壁和(he)活(huo)塞桿(gan)(gan)表面加工(gong)(gong)(gong)(gong)(gong)精度,特別是幾何精度,尤其直(zhi)(zhi)線(xian)度是關鍵,在(zai)國(guo)內(nei)加工(gong)(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)(gong)藝中(zhong),活(huo)塞桿(gan)(gan)表面的加工(gong)(gong)(gong)(gong)(gong)基(ji)本上是車(che)后磨(mo)削(xue)(xue)(xue),保證直(zhi)(zhi)線(xian)度問題不(bu)(bu)大,但對于缸(gang)體(ti)內(nei)壁的加工(gong)(gong)(gong)(gong)(gong),其加工(gong)(gong)(gong)(gong)(gong)方法很多,有鏜(tang)削(xue)(xue)(xue)-滾壓、鏜(tang)削(xue)(xue)(xue)-珩磨(mo)、直(zhi)(zhi)接珩磨(mo)等,但由于國(guo)內(nei)材(cai)料的基(ji)礎水平較(jiao)國(guo)外有差(cha)距,管材(cai)坯料直(zhi)(zhi)線(xian)度差(cha),壁厚不(bu)(bu)均勻、硬度不(bu)(bu)均勻等因(yin)素(su),往往直(zhi)(zhi)接影響缸(gang)體(ti)內(nei)壁加工(gong)(gong)(gong)(gong)(gong)后的直(zhi)(zhi)線(xian)度,因(yin)此建議采用(yong)鏜(tang)削(xue)(xue)(xue)-滾壓、鏜(tang)削(xue)(xue)(xue)-珩磨(mo)工(gong)(gong)(gong)(gong)(gong)藝,如(ru)直(zhi)(zhi)接珩磨(mo),則必須首先提高(gao)管材(cai)坯料的直(zhi)(zhi)線(xian)度。
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在允許的(de)(de)(de)情況(kuang)下,液(ye)壓缸(gang)的(de)(de)(de)缸(gang)體壁厚(hou)安全系(xi)數盡量選(xuan)大(da)一些,使缸(gang)體厚(hou)壁增(zeng)加(jia),特別是(shi)高壓工況(kuang)下使用的(de)(de)(de)油(you)缸(gang),以減(jian)小油(you)壓下的(de)(de)(de)缸(gang)體變形,變形后的(de)(de)(de)缸(gang)體也會引起液(ye)壓缸(gang)低速爬行。
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